TAIL
STORIES.
ALL RIGHT AT THE BACK? AVOID A 'BUM' DEAL WITH GERARD FEENEY!
One
has been giving much article attention in this web site to the subject
of wing details - now, it's time that the tail got a look in. So, let's
get that rear-end in shape 'Feeney Zone' fashion without further delay
SLAB STAB
Balsa all-sheet tail surfaces are by far the easiest airframe stabilisation
components to assemble - basically, it's just a matter of butt-gluing
the full complement of sheet slabs together. However, some care and attention
to detail is still prudent to ensure optimum results.
Ensure
that all the sheet parts are of equal sectional thickness. With pre-cut
kit tail components, slight wood thickness variation often occurs; cutting
the bits yourself will of course ensure strict quality control! Parts
varying in thickness by about 1/32" are okay - just glue the slimmer
sheets together sectionally central relative to the thicker sheets. Larger
material variances will usually require a complete replacement of the
thinner stock. Cross-grain tips are always a good idea on all-sheet tails
to discourage chord-wise warping tendencies; however, many kit designs
omit this feature. If designing your own models, I'd suggest that separate
tips be added. Inset balsa rectangles, with the grain running chord-wise,
grafted into matching cut-outs in the tail surfaces, are also good anti-warp
features on OD models.
Hardwood
spars are included on some all-sheet tails for even greater strength.
These are best glued to one of the span-wise sheet slabs before making
up the whole tail; subsequent part joining is then much easier. Hardwood
tail spars should never actually reach the tips because they prevent easy
edge shaping. If this problem is encountered, shorten the hardwood spar
by about one inch at each tip and replace the lost spar material with
scrap balsa.
A
sandable aliphatic or white PVA glue, used fairly sparingly, is best for
gluing the sheet pieces together. I usually do the job in mid-air, using
strips of Sellotape and edge pins to first hold the required alignments,
then to 'pull-clamp' at regular intervals along the joints. Invariably,
adhesive will ooze out - this is why the minimum amount is called for.
Glue emissions beneath the tape strips will need clearing away by removing
the tape and wiping the glue off with a damp cloth or tissue. This is
followed by the application of new tape strips as required. Ensure that
the tape strips are stuck on each side of the balsa bits with 'symmetrical'
placement; this way, chord-wise twists are avoided. Cyano can also stick
all-sheet tails together, but precise fits are crucial. A thick slow-acting
cyano, and hand-holding the parts instead of taping, may be the best bet
in this instance.
Finish-sanding
all-sheet tails is simplicity itself. A good going over with 180-grit
glass-paper on a sanding block blends in all the individual pieces and
minimises joint lines; a razor plane followed by block-sanding will smooth
the corner edges too. Fine glass-paper, going as smooth as 400-800-grit,
will really bring 'em up silky smooth. Carl Goldberg scale kits include
a very 'handy' ply-manufactured sanding jig, into which glass-paper is
stuck, to nicely contour the leading edges and tips of 1/4" thick
wooden tailplanes at the initial rough-sanding stage. I've been using
mine for the past 12 years on many models with flat plate section tails
- both solid and built-up. A similar sanding jig could easily be made
from liteply to suit thicker section tails. (Don't glue the glass-paper
permanently in place; 'push-fit' pressure is sufficient to retain it,
and worn paper can then be easily changed as required.)
FILL
THE FRAME
Built-up
flat plate section strip wood tails are simple creatures to create. These
comprise perimeter 'outline' edge strips pinned to the plan, within which
a solid sheet 'centre section' tail seat portion and chord-wise-oriented
parallel/diagonal interior 'strip rib panel fillers' reside. Hardwood
sub-spars may be placed in behind the leading edge strips and/or in front
of the trailing edge strips before the centre section tail seat mount
is added, for additional torsional strength.
Assembly
is so simple - it's just a matter of pinning the various strip/sheet pieces
in place over the drawing. Getting good edge fits is the key to success,
and here it's better to have mildly over-size parts which can be block-sanded
at the edges for a really precise fit. An ultra-sharp single-edge razor
blade is ideally suited to cutting the thin-section tailplane 'area filling'
strip pieces to fit - especially if they're installed in a 'repeating
V' formation. I normally put the tail seat sheet on the plan first, followed
by the leading/trailing edges and tip strips. The thin-section strip ribs
now link the leading and trailing edges, and any corner gussets and hinge
mounting strengtheners are also added at this stage. If sub-spars are
employed, these can be pre-glued to the leading and/or trailing edge strips
before pinning to the plan.
I
favour PVA for this type of assembly, as 'tweaking' time is available
and excess glue is easily wiped away with a scrap hard balsa spatula.
If fits are very good, cyano will work well too. Finish-sanding is as
advised for all-sheet tail surfaces.
Built-up
framework tails can also be skinned with edge-joined thin sheet balsa.
This produces a very rigid unit; just ensure that the frame is on a true
surface as each side is skinned - otherwise, a permanent twist will be
built in! Evo-Stik impact adhesive is my own personal favourite glue for
bonding skins to frame tails; leave the sheeting somewhat over-size, then
cut to suit the tail outlines once attached. Profiling leading edges where
impact-glued outer skinning is fastened can be tricky, as the cured rubbery
adhesive can tear away under razor plane and glass-paper attack! I normally
use slow cyano for the 'outer edge' areas, in concert with the contact
glue, for best shaping results.
'BUTT'
JOINTS!
Built-up
aerofoil section tails are usually constructed directly over the plans,
just like mini wing panels. An interlocking spar/rib assembly with centre
section horizontal tail seat structure built-in takes leading and trailing
edge strips as appropriate. Block or built-up tips, internal gussets and
hinge mounting blocks then join in the fun! Depending on the tail section,
the spars can be added before or after the ribs go on. Symmetrical section
tail ribs in kit models feature lower surface jigging tabs which are cut
off after removal from the board. Plan-built designs also use such tabs;
though strip packing pieces are also employed for the same job. If part
fits are close, cyano can be used to 'fuse' together the dry-assembled
pin-held structure over the plan. If fits are sloppy, it's better to use
PVA and pins to construct the fixture.
Aerofoil
section tails are frequently partially or fully sheeted. In either scenario,
PVA and pins or impact adhesive with slow cyano at the outer edges is
the way to go when tackling the skin placement. With either sheeting arrangement,
the tail surfaces obviously have to be skinned on the 'outside world'-facing
side first while still attached to the building board; the opposite side
is then skinned after removing the components from the bench. Do ensure
that modelling pin removal is possible after the tail bits have been initially
skinned on the board - if access is poor, a screwdriver (and/or Valium!)
may be required to manoeuvre/pry the anchoring pins free
'CORE'
BLIMEY!
The
'sheet core' tail surface produces what looks like an open frame structure
with hidden inner strength! Leading/trailing edges/tips/hinge blocks,
and all 'rib/spar' detail strips, are glued on each side of thin central
sheet cores cut to the shapes of the horizontal and vertical tail profiles.
The structural 'façade' details are then finish-sanded to section
on each side of the central core sheet giving aerofoil or flat plate section
tail surfaces, depending on the half-rib/perimeter strip configurations.
Strong, light, and warp-resistant components are the final result.
'TV'
TIMES
'T'-
and 'V'-tails are constructed in the same manner as conventional stabilisers
- it's really only the 'model attachment' aspect that sets 'em apart!
A
T-tail is basically a horizontal tail sitting on top of a fin. Regardless
of the fuselage and fin material, some sort of fin-top mounting platform
is required. On timber fins, this can be a ply plate stabilised by triangular
stock gussets or similar; moulded hollow fins will most likely employ
integral glassed-in mounting plates of wood, GRP, plastic or metal. Depending
on the model design, either glue or bolts will secure the horizontal tail.
V-tail
panels usually get linked by ply 'dihedral braces' which feed into root
leading/trailing edge slots - in a similar manner to wing panels. The
braces in turn anchor inside the fuselage tail seat opening. Usually,
the braces are built into the fuselage rear-end first, then the separate
tail halves are mated on in-situ. On many occasions, the individual tail
halves don't actually join root-to-root - the linking braces along with
the tail seat contact provides the necessary rigidity/alignment. Other
times, the centre joint can be filled in with scrap wood and beefed-up
with glass cloth and epoxy. V-tails are usually built into the fuselage
and the rear fuselage sheeting is cut to suit as you proceed; this needs
care to get neat! Removable V-tails on gliders and sailplanes are held
by central anchor bolts driving into spiked nuts in the fuselage tail
seat.
T-
and V-tail configurations demand special linkage and control surface mixing
considerations. T-tails that are 'all-moving' or with separate control
surfaces use either curved snakes or large bellcranks within the fin,
in-lieu with pushrods/kwik-links, to connect up/move the control surfaces.
V-tails use either snakes or conventional pushrod control surface hook-ups,
driven through an electronic tranny mixer or an old-fashioned mechanical
mixer.
MOVING
TAILS
An
'all-flying' tail is an elevator-less horizontal stab which pivots at
the 'mainspar' position to give pitch control. These units can be constructed
in any of the ways described for conventional tails, but the 'pivoting'
hardware must be installed within the root centre section, so that it
can connect up to the linkage contained within the fin. Glider all-flying
tails are often removable halves which plug on to wire joiners protruding
from the installed fin bellcrank unit.
BRACE
YOURSELF!
Sometimes,
model tails feature either dummy or functional bracing wires/struts linking
the horizontal tail to the fin and fuselage sides.
Dummy
rigging is just 'shirring elastic' (available in haberdashery shops) which
is fed through short plastic tubes installed in the tail surfaces. The
elastic cord ends can then be knotted together at the fin top and/or cyanoed
at all the tube locations.
Functional
bracing usually takes the form of cut-to-length alloy tubes, which are
flattened and drilled at the ends. Small bolts going through tube-bushed
holes in the tail surfaces, and screws or bolts going through the rear
fuselage, then 'clamp' the flattened tube ends to the fin/tailplane/fuselage
surfaces creating a rigid 'triangulated' rear end. Needless to say, precise
alloy tube cutting/shaping/drilling is vital for proper tailplane/fuselage
alignment. All the tail 'bolt pass-through' points need strengthening
with inset ply plates or small hardwood blocks during the airframe build.
Wait until these tail surface 'hard-points' are installed before drilling
for the 'through-tail' plastic tubes. Drill the alloy tube ends first,
and then use 'em to locate the bolt-guiding plastic tube-lined hole positions
in-situ after the tail parts have been permanently glued to the fuselage.
SKIN
HEAD
Veneer/balsa-skinned
foam core tail surfaces are simple to manage. Once the balsa leading/trailing
edge/tip segments have been added (if needed), a thorough sanding will
see the components ready for covering and model attachment. Of course,
the horizontal tail panel halves need epoxying together, but this is a
straightforward job.
One
mustn't forget hot wire-cut foam tail components which require balsa or
veneer skinning by the modellist him/herself! Copydex impact adhesive
is first applied to the foam tail cores and the slightly over-size builder-manufactured
made-up balsa (or obeche veneer) skins. A small amount of coloured food
dye added to the Copydex will render it more visible during application
over white foam areas. When the Copydex is dry, the skins/foam components
are gently and methodically pressed together, being careful to keep each
tail panel flat on the board as pressing occurs. Sitting the tail bits
on their 'sliced apart' parent foam blocks whilst doing the skinning job
provides excellent stability.
The
Horizontal tail is done in half-panels, doing a bottom/top panel at a
time. The fin is just done one side at a time. Press the skins in place
at the point of maximum sectional thickness and work fore/aft towards
the leading and trailing edges. You could go from the trailing edge forwards
also. Take it carefully - remember, you get only one chance of achieving
correct alignment, so have those skins well over-size! The leading/trailing
edges and tip blocks are glued on when the skin has been trimmed to shape.
FOAM
FIX
Electric-powered
foam model tails normally just require the pre-moulded parts to be epoxied
to the fuselage. Damage to foam tails is easily treated with epoxy. I
recently used half-hour epoxy to butt-join a nasty chord-wise fracture
on a 'Pico-Cub' horizontal stab. After wiping away excess glue, and simply
leaving the tail on a flat surface as the glue cured, a perfect repair
ensued.
A
TWIST IN THE TAIL
The
moving control surfaces of tails can be of solid or framework construction.
Usually the 'parent' and moving tail surfaces share a common constructional
theme; but frequently built-up control surfaces are teamed with solid
fixed surfaces, and vice-versa.
On
scalish built-up aerofoil section tails, the waggly bits are often built
as part of the main structure, then separated along the pre-installed
balsa strip hinge lines. Additional balsa strip capping, glued to the
control surface leading edges after removal, enables chamfering to take
place for deflection purposes. Built-up control surfaces will also see
hinge blocks installed early on. The simpler flat-plate solid and built-up
tails get the wiggly bits hung on the ends after each component is finished
separately. Skinned foam tails always have ample balsa edge strips for
hinge anchorage; here, the wobbly bits are 'outlined' with stout balsa
strip whilst the main tail is being completed. 'Foamie' model aircraft
tails almost exclusively utilise factory-produced full-length 'top hinges'
which are machined directly from the foam surfaces themselves. Strips
of strong clear self-adhesive tape are recommended as hinge line reinforcement
aids in this case. Specially designed plastic hinges which epoxy into
pre-cut slots are also used with foam tail surfaces.
Control
surfaces on any tail type (excluding pre-moulded foamies) can be tack-glued
in place whilst finish-sanding the main components; this action provides
nicely harmonised fixed and moving surfaces later. Sheeted foam tails
always arrive with factory-cut control surfaces that match the fixed surfaces
nicely.
Regardless
of the type of tail construction, it's always wise to add control surface
horn mounting ply plates during the build. If doing an OD, these should
be mandatory; if doing a kit model minus these items - add 'em! As one
has said before: the ply horn mounting plates can be recessed into solid
sheet or foam surfaces during the build, or thin ply patches can be glued
each side of a control surface on the outside skin after the build. Sanded
1/16" Perspex sheet, stuck in place with R/C Modeller's Glue or cyano,
also provides adequate horn mounting/anti-crush control surface support.
Electric foam models are the exception again; here, the control horns
epoxy into factory-moulded recesses.
TAIL
LIGHT?
Murphy's
and Sod's Law frequently decrees that sheet balsa supplied in kits for
all-sheet tail assembly is often rock hard and heavy! If this is the case,
it's probably a sensible idea to replace the wood entirely, but on many
occasions, the material can be salvaged by cutting strategically placed
lightening holes.
In
the past, I've used an OLFA 'compass cutter' device (designed for cutting
varying-diameter paper circles and frequently employed for Solarfilm/Solartrim
disc manufacture) to remove wood. This works best with sheet tails in
the 1/8" thick category; it struggles a bit on ¼" wood!
Cutting holes with such a tool is best accomplished with successive light
runs; trying to dig the blade in through the wood will cause complete
blade stalling - and blade movement on its fixing point. Anchor the compass
cutter spike in a piece of thin ply taped to the balsa at each hole centre
location; without this, the tool will wander as the balsa is cut.
Another
ultra-simple sheet tail 'bulk removal' route is to mark out the holes
using coins or similar suitable-sized circular templates. The outlines
are drilled through with a 1/16" bit, and a sharp scalpel blade then
removes the perforated lightening holes. Drill slightly inside each marked-out
hole disc; this allows the ragged edges to be fine-sanded. Some 180-grit
glass-paper wrapped around a circular sanding block (a broom handle or
hardwood dowel offcut are good), or a Perma-Grit tool, cleans up the hole
edges nicely. With care, this method produces really crisply formed lightening
holes.
A
faster hole removal method is to use a Dremel tool to drill the marked
circle edges; the sanding drum attachment is then recruited to clean up
the scalpel-removed holes in double-quick time.
A
sharpened length of tranny aerial offcut is also ideal for making thin-section
tailplanes more 'holy'! The tubular 'cutting rim' must be kept keen by
paring its inner edge with an angled Number 11 scalpel blade.
A
'hole saw' (I hope I've got its name correct) could also be used with
care to perforate hard sheet tails. These tools look like deep saw blades
wrapped into cylindrical shapes with the teeth forming a hollow rotating
cutting drum, and they are available in differing diameters from good
hardware/DIY shops. The resultant 'boring saw' (which is fixed to, and
rotates on, a special central drill bit) fits into an electric power drill
chuck, and the desired hole size can then be excavated very rapidly indeed.
One needs to be careful here, as these things are for 'full-size' domestic
DIY jobs and, unless you start drilling easily, balsa damage could result!
The sawn holes will definitely need some edge-cleaning with 180-grit glass-paper
on a round sanding block.
Strength
combined with lightness are desirable tail surface characteristics. So,
with care, lightening holes can be 'inserted' into most normally-constructed
tailplanes without fear of compromised structural integrity - and with
all the benefits of easy model balancing to enjoy later on!
BACK OFF?
Aligning
flying model aircraft tail surfaces is surely the bane of every modeller's
life! I can honestly say that, since I started building R/C aeroplanes
in 1975, I've never once achieved a truly 100% straight tail/fuselage/wing
relationship - but one lives in hope! The following method, done with
care, will help achieve a reasonably straight airframe/tail mating. Remember,
wooden airframe models must be built accurately from the beginning, with
no 'banana' fuselages! Hopefully, 'pre-formed' models will have intrinsically
accurate airframe parts to start with!
After
checking that the wings sit level on the fuselage wing seat, looking from
the front or rear of the model, fix the wings to the fuselage using either
rubber bands/dowels or bolts as recommended. If the wings sit wun-wing-low,
sand the wing seat as necessary.
Only
secure the fuselage/wings properly when the distance between each wing
tip rear end (or other fixed tip reference point) and each side of the
rear fuselage at the sternpost position (or the sternpost centreline)
is as closely matched as possible. Try to achieve matching wing tip/rear
fuselage end measurements that deviate by no more than 1/8" - less
if possible. I use a steel retractable tape measure for this job; you
also need a helper to hold one end of the tape measure firm as you strive
for equally-spaced dimensions!
With
the wings and fuselage locked together as accurately as possible, it's
time to get the tail alignment sorted. Obviously, the object of the exercise
is to align the tail as accurately as possible with the other airframe
components both in plan- and front-/rear-views. The first exercise is
entirely a dry-fitting routine to eliminate misalignments and to mark
the optimised fuselage/tail gluing guidance lines.
Test-fit
the horizontal tail (assuming a 'conventional tail' layout) first. Mark
a centreline on the top and bottom of the tail centre section; this is
used to establish the correct plan-view alignment relative to the wing/fuselage
combo. When the horizontal tail looks well placed, a single modelling
pin driven into the mid-chord point through the tail seat holds it lightly.
If no tail seat sheeting exists inside the fuselage, spot-glue some scrap
wood temporarily until the tailplane 'marking-out' process is finished.
More pins, placed along the tail chord as needed, provide greater (but
easily moved) tail anchorage. Copious 'eyeballing' from all angles now
helps determine the degree of actual misalignment, and adjustments can
be made as follows
To
establish a precise horizontal tail plan-view/fuselage centreline alignment,
take a measurement from the elevator hinge line at a fixed outboard point
each side near the tips to a centreline drawn on the firewall top or a
front cockpit former. A length of non-stretchy string, about one foot
longer than the fuselage length, tied to a pin driven into the nose former
centreline, is used to do this.
Fold
a piece of masking tape (adhesive sides touching) loosely around the string
at the approximate 'average' nose-to-tail alignment dimension at the tail
end. Mark this point with a Biro line in the middle of the masking tape
'tag'. Slide the Biro-ticked masking tape tag back and forth along the
taut string at the tail end, alternating between the right/left-hand tail
tip reference points, until the tape mark no longer needs adjusting. A
combination of several slight masking tape/tailplane movements will eventually
produce an acceptably accurate tailplane/fuselage coupling. Also check
from the elevator hinge line tip extremities to the wing trailing edges
where the tip junction occurs with the flexible measuring tape.
When
the horizontal stab is positioned accurately in plan-view, mark the fuselage
lines on its underside, then remove the component prior to gluing it permanently
in place. Before removing the dry-fitted horizontal stab, also determine
the amount of front/rear-view span-wise alignment adjustment that's required.
If badly off, some balsa tail seat slivers may need adding to the fuselage
before tail fitting; usually, just strategically positioned light weights
persuade the tail to maintain the correct attitude whilst the glue dries.
Angled pieces of sheet balsa, moved in or out in a span-wise direction,
whilst the model is resting on the bench, also support the lightly weighted
down horizontal tail as the glue goes off in a simple but effective manner.
After
the horizontal stab has been firmly and accurately bonded to the tail
seat using the marked lines for reference, the fin gets stuck in; this
is usually less critical. The centreline on the horizontal stab helps
fin plan-view fixing - but tailplane and/or fuselage slots usually exist,
so one just sticks it in! If pre-cut fin slots are crooked (determined
during dry-fitting), some slot edge-trimming will be needed. A flexible
tape measure, or Biro-graduated strip of hard balsa, help achieve evenly
matched front/rear-view fin tip/stab tip dimensions.
Always
use slow-set epoxy or PVA glue to attach tailplane bits to wooden fuselages;
the crucial importance of adequate juggling time can't be stressed enough!
Moulded fuselages will have either pre-cut or builder-cut moulding slots,
so here the tail bits slide in after fits have been made free-and-easy
with a file and glass-paper; GRP resin, slow epoxy or specialist glues
all work well for sticking in this scenario.
SEAT OF POWER
The
gluing areas of tailplanes obviously need to be left uncovered so that
the surfaces achieve maximum bond strength to the fuselage. When building
models yourself, it's a simple matter to cut the horizontal and vertical
tail covering so that it encroaches inside the sticking zones by no more
than 1/16". Leaving this small covering overhang ensures that maximum
'bare wood stickability' is achieved whilst glue-line covering gaps are
just avoided. Any major unexpected covering gaps that may come into being
are easily camouflaged by narrow strips after tailplane attachment is
complete.
Tailplanes
are usually covered before fuselage attachment, but several model designs
use 'built-in' tailplanes that need covering after being bonded to the
fuselage. This is no real problem, so long as the covering is cut to suit
the various panels before the components are glued together - but actual
covering attachment may be ackward when the bulbous fuselage joins in
the fun! It helps to first apply narrow ½" covering strips
over the tail/fuselage intersections before putting the main covering
panels on; this ensures a neat transition and a gap-free finish.
A
regular modelling tacking iron and a specialist chisel-tip 'awkward corner'
tacking iron are useful for sticking heat-sensitive covering strips in
the corners if that's the chosen covering material. Unfortunately, the
chisel-tip iron is only available in America and it needs a transformer
to work in Europe! Doped airframes almost always get the fuselage/tail
bits covered as an assembled unit; however, providing the corner areas
are done first with narrow strips, the results can be very satisfactory
indeed. Use a piece of hard balsa strip to press doped covering strips
into the corners; this avoids covering 'pull away' as the dope dries.
Pre-covered
ARTF model tailplanes can be tricky buggers to sort out! Frequently, the
covering film is applied right over their fuselage attachment areas and
it has been known for beginners to stick the tail bits on using rapid-set
epoxy with the shiny film still in place - with disastrous airborne tail-detaching
results! Removing this heavy-duty film calls for initial marking of the
tail gluing areas. To do this, insert the tail feathers into the fuselage
slots and Biro-mark the fuselage outline on the root areas of the tail
film. Now, run over all those Biro lines with a hideously sharp Number
11 scalpel blade! You'll need to do several light passes to achieve a
clean cut that doesn't score the wood beneath. Slipping the blade underneath
one end corner allows finger-pulling of the incised film portions in a
chord-wise direction and then you're ready to stick the tail bits to the
fuselage as described earlier.
BORDER LINE
Whether
the tail parts are glued on in a covered or uncovered state, excess glue
emissions are almost inevitable; needless to say, such gunk rapidly spoils
the finish! Avoid this hassle by encasing the tail surface gluing areas
(outside the fuselage lines!) with masking tape before fuselage mating
occurs. Now, any surplus glue simply ends up on the tape and it can be
wiped away with gay abandon or allowed to dry and flaked away as the tape
is removed. With film covered non-ARTF models, you may need to lessen
the tape adhesion by running your fingers along the adhesive side; this
way, the tape won't pull the covering film away as it's being peeled off.
This 'protection' method works with all tail configurations.
THE
HAPPY COUPLE!
Elevator
joiners are made from short lengths of hardwood strip, hardwood dowel
or bent up wire. Here are a few things to remember
When
joining elevators with hardwood strip or hardwood dowel, cut the leading
edge recess carefully in each balsa elevator half with a sharp scalpel
and small plastic set square after Biro-marking the waste areas - assuming
the joiner recesses aren't pre-cut. Test fit the joiner strip, using Sellotape,
to establish correct span-wise elevator width relative to the tailplane
whilst building the model. If elevator halves go beyond the tailplane
span with the joiner temporarily taped in place, either shorten the joiner
or trim the joiner recess corners in the elevator halves.
Glue
the joiner first into one elevator recess with PVA or epoxy, then lightly
tape it firm, being careful to wipe away glue runs. Glue the joiner into
the opposite elevator recess, tweaking as necessary to ensure straight
half alignment. Repeat the joiner taping/glue wiping routine once more.
Place the joined elevator unit on a flat surface and allow the adhesive
to fully dry. The unit may be lightly weighted or pinned down, but this
ain't usually necessary. The elevator unit can be easily centreline-scribed
(using a Gloldberg hinge line scriber tool) and leading edge-chamfered
with a razor plane when the joiner is firmly stuck.
The
junction 'twixt hardwood joiners and elevator halves can be notoriously
fragile! I've lost count of the amount of times I've seen elevator halves
split away from this point either due to careless build handling or subsequent
'flying field' action! Some thin glass cloth and epoxy applied over these
areas gives great durability. Thin 1/32" ply plates, contact-glued
to both sides of the elevator halves at the joiner junction points, are
also great reinforcement aids. With luck, the control horn(s) can also
be mounted on these plates.
On
electric-powered foam models, hardwood joiners are often used to connect
the pre-moulded elevator halves together. It's not unknown for the factory-routed
elevator joiner channels to be over-long span-wise. If this is the case,
simply fill the cavities with five-minute epoxy after bonding the joiner
in place previously with fifteen-minute epoxy. Masking tape along the
elevator leading edge will control the epoxy flow in the gappy areas until
the glue sets.
Wire
joiners, whether pre-bent or builder-bent, need TLC for accurate results.
The key to satisfaction is accurate elevator half joiner hole placement,
both in plan-view and side-view. Basically, the holes need to be drilled
in exactly the right places to allow elevator span-wise agreement with
the tailplane - and the holes need centred 'sectional' drilling to avoid
a 'one up/one down' misalignment in the pitching plane.
The
wire joiners may themselves need slight tweaking before use to align both
right angle 'elevator engagement spikes' so that the elevator halves sit
straight in the pitching plane. Lock one spike in a bench vice whilst
twisting the other spike in a vice-grip or pliers, until both spikes line
up in side-view.
Place
the elevator halves correctly against the tailplane during the build.
Position the wire joiner over the elevator halves accurately and Biro-mark
around the right angle spikes that will go into the elevators. Extend
the wire outline marks down onto the elevator half leading edges using
a set square, and centreline-scribe the leading edges at the same time.
Now, using a 1/16" drill bit, carefully drill into each elevator
leading edge hole point. One has to be particularly careful here to ensure
both sectionally centred and right-angled plan-view drill bit entry. It's
easy to go crooked - especially sectionally! Personally, I've got the
drilling job down to a fine art using just that 'Mk. One Eyeball', but
you may wish to practice on scrap sheet balsa first!
Open
up the drilled holes with a larger bit or a round file. Most likely, some
file work will be on the cards no matter how accurately you've drilled
to get absolutely precise elevator half/tailplane coupling. Test-fit the
wire joiner again; cut its span-wise groove using the in-situ wire between
the elevator holes as an initial guide. Remove the wire joiner, fully
cut out its span-wise channel with a scalpel and sharpened brass tube
and establish a precise final fit. Now, make the elevator and tailplane
hinge slots, and chamfer the still separated elevator halves along the
leading edge hinge lines.
Stick
the (well-sanded!) wire joiner with 15-minute epoxy into one elevator
half; pre-filing/grinding the right angle joiner spikes to a point ensures
easier insertion. Tweak alignment if needed and again wipe away excess
glue. Tape binding may not be needed - often, the elevator hole/groove
provides sufficient anchorage. The remaining elevator half can be fixed
to the joiner now or added after the first elevator half/joiner bond has
cured. I personally add the remaining elevator half after the epoxy has
cured, as the joining process is less rushed. Half-hour epoxy is better
if gluing both elevator halves to the joiner in one go. If doing both
halves together, some tape binding may stabilise the wire joiner whilst
both elevators are simultaneously tweaked. A flat 'resting surface' will
also be needed in this instance.
Kit
models sometimes supply wire joiners with the elevator horn brazed on.
This is great for achieving a neat slop-free elevator linkage, but do
ensure that the tailplane trailing edge is relieved sufficiently to allow
'full and free' joiner horn movement. A small round file is ideal for
relieving the tailplane as appropriate. Also, pre-brazed wire joiners
can corrode at the horn arm/joiner joint. A fine wire brush is recommended
to clean up one's 'tarnished image' in this case!
BOTTOMS UP!
That's
about it regarding rear ends. There's now no excuse whatsoever not to
have beautiful butts out on the flying field
PICTURE
CAPTIONS:

1& 2
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16
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1: The all-sheet tail made from various balsa slabs is the simplest stab
type that's found on countless flying model aircraft designs.
2: Some models, like the HMM 'Moonraker' for example, utilise an inset
hardwood tail spar to further beef-up the basic sheet pieces.
3: Get the leading/tip edges of ¼" solid sheet and framework
tails contoured nicely with the ply-constructed sanding jig contained
in Carl Goldberg scale kits.
4: The ubiquitous 'Limbo Dancer' uses a built-up strip tailplane for lightness.
This aspect is very important on fun-fly machines.
5: Built-up framework tail surfaces on the Multiplex 'Eldorado' features
hardwood sub-spars. The completed structure is very strong when covered
with Solarfilm.
6-7: Built-up sheet covered aerofoil section tails are popular on scale
models, but many sport designs use 'em too.
8: Functional alloy tube tail bracing displayed to good effect on an ARTF
aerobatic model.
9: 'High T'! This built-up framework T-tail is featured on Francis O'
Hara's OD low wing sport/aerobatic design. The horizontal stab is simply
epoxied to a triangular stock-reinforced fin-top platform. The 'end-result'
is very strong. Elevator snake exits through fin top rear slot.
10: Copydex contact adhesive is ideally suited to attaching wood skins
to foam tail surfaces. The larger container, complete with brush applicator
cap, is the size to choose for such jobs.
11-12: When repairing or hinging foam model tails, heed Feeney's advice
for best results.
13: Going around in circles! The OLFA compass cutter, used with care,
can produce neat lightening holes in thin-section all-sheet tail surfaces.
14-15: A sharpened tranny aerial offcut is great for punching small lightening
holes in free-flight and compact R/C model tail feathers.
16: Get your ARTF model tailplane attachment routine sorted as advised
in the text. When things go wrong, the results can be messy.
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